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Triple Packaging of Formalin-Fixed Biological Specimens

Triple packaging of Formalin-fixed biological specimens has become the accepted standard for transportation within hospitals and to external locations.

Every day, biological specimens are transferred to hospital laboratories in pathology departments from clinical areas such as operating theatres, endoscopy departments and mortuaries.

These include everything from surgical excisions, tissue biopsies, cytology preparations and large anatomical resections.

In addition, gene-therapy products also require a triple packaging solution when being transferred between hospital pharmacies and cellular therapy administration teams.

Why is a triple packaging solution needed?

A triple packaging solution is needed because Formalin-fixed containers pose a risk on two levels. Firstly, there is a risk that specimens could still contain viable pathogens. Secondly, Formalin, which contains formaldehyde, is a hazardous chemical and recognised carcinogen, exposure to which can cause a number of unpleasant and potentially dangerous symptoms.

By adopting a multi-layered packaging approach, this 3-stage solution helps protect against chemical spills and biological risks, in line with transport safety guidance.

What is triple packaging?

Triple packaging is a three-layer containment system. It consists of:

1. A primary receptacle

Typically, a screw-cap specimen pot, histology container or pathology bucket, the primary receptacle must be chemically resistant to Formalin and leakproof.

It should also be a suitable size for the contents and be clearly labelled with patient identification.

2. Secondary packaging

This is designed to contain any spills should the primary receptacle fail. Made to enclose the whole of the primary receptacle, it may be a sealed specimen transport bag, rigid transport tray or cannister, or a biohazard zip-seal bag.

The absorbent material included in the secondary packaging is very important and should have the correct level of absorbency to capture the entire spill from a compromised primary receptacle.

By choosing an absorbent material that quickly turns a spill to gel, this allows for non-drip disposal in clinical waste, and easier decontamination of the secondary receptacle after a spill.

For more information on effective absorbent material click here.

3. Outer packaging

This final, robust level of external packaging helps to protect the specimen from being damaged through heavy handling and extreme temperatures.

In hospitals, it is typically a rigid transport box, lockable container or a specimen courier case.

It should again be securely closeable and resistant to chemical exposure, to mitigate the risk of spills breaching the secondary packaging.

Triple Packaging of Formalin-Fixed Biological Specimens

Central to the whole issue of triple packaging, is the need for staff to be made fully aware of the risks of handling and transporting biological specimens.

They should receive routine training to ensure that Formalin-fixed specimens are correctly packaged, labelled, and tracked throughout their journey.

The triple packaging of Formalin-fixed biological specimens is a crucial element in maintaining sample integrity and staff safety. For more information click here.

Decontamination in Hospitals: Upcoming Events in 2026

If you are involved in decontamination in hospitals, there are a raft of insightful events over the coming months. Read on to find out more.

The Central Sterilisation Club Annual Scientific Meeting 2026
20th to 21st April, Nottingham.

This event will cover a number of important topics including:

  • How to balance the risk of reprocessing orthopaedic implants compared to using single-use implants, and how to address the challenges that come with cleaning complex reusable tools.
  • The risks of misguided sustainability decisions; equipping decontamination leads with evidence to counter ill-informed demands.
  • How to ensure effective cleaning and standard compliance in endoscope decontamination in hospitals
  • A debate on whether the UK should abandon HTM’s in favour of international standards.

For more information on this event click here.

 

DECON UK 2026
24th April, Molineux Stadium, Wolverhampton

The Royal Wolverhampton NHS Trust, University Hospitals Birmingham NHS Foundation Trust and Walsall Healthcare NHS Trust jointly bring you this free event, which covers a range of topics including:

  • Decontamination within Pharmacy Aseptic Services – is it possible to be compliant and sustainable at the same time?
  • The future of Decontamination and Sustainability.
  • Can you be clean, green and lean? An environmentally sustainable approach to choosing decontamination methods.
  • Ultraviolet water trap technology, peracetic acid and air sampling.

For more information on this event click here.

 

Decontamination and Sterilisation 2026
29th April, National Conference Centre, Birmingham

Bringing together frontline experts, NHS leaders and innovators shaping the future of sterile services, this event focuses on real-world practice, regulatory insight, and emerging technology.

The event programme offers practical advice for teams working across decontamination, infection control, and clinical science.

Presentation topics include:

  • The impact of accelerated digital transformation on the sector and workforce skills and capability requirements.
  • Discussing the role of JAG in the assessment of decontamination services, critical to the quality and safety of endoscopy services.

For more information on this event on decontamination in hospitals click here.

 

Theatres and Decontamination Conference
19th May, Radisson Blu, Stanstead

This event brings together industry experts, healthcare professionals, and innovators to explore the latest advancements, challenges, and best practices in operating theatre management, decontamination, and infection prevention.

This year’s programme includes a wide range of presentations and debates on topics such as:

  • Collaborative working across healthcare teams
  • Robotics and medical device innovation, including AI
  • The circular economy and sustainability in healthcare
  • How to align with the latest best practice and standards

Click here to find more information on this event.

 

Decontamination in Hospitals

Interested in more event updates and article about sterilisation and decontamination in hospitals?

Just click here and bookmark our blog.

Or if you would like to find out about our workplace exposure monitoring services for decontamination, sterile services, and endoscopy departments in hospitals, please click here for more information.